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Yamaha Workshop

Seek advice and share knowledge on motorcycle repairs, modifications, and troubleshooting, or learn from the expertise of fellow mechanics and enthusiasts.

  1. Started by jquinton,

    Hi, can not find a wiring diagram but some lovely lad stole my stepsons T80 Townmate bike and ripped out the wiring. The bike runs now, lights work, but the whole ignition switch is missing and I assume it kills the engine as it is hand over carb at the moment. Any help with how the switch is wired/works would be appreciated as a new switch is more than the bike is worth. Was thinking of using a toggle switch as a kill switch if I can work out how to wire in the 3 wires. JC

    • 2 replies
    • 2.8k views
  2. Started by Vez,

    Ok so i have attempted to remove the cat/restrictor from a spare expansion chamber for the DT125RE. It hasn't gone as planned so i thought i would post my progress to vent a little stress and maybe get some feedback from you guys as to where to go next. Here is how it looked before the butchery Here it is opened up. The part on the left is the pipe that leads to the silencer and the part on the right goes to the engine. I can't say a didn't swear a little (ok alot) when i first saw it. I wasn't expecting something as large and well fitted as this, it appears to go all the way along the pipe to the rust patch on the right in the f…

    • 32 replies
    • 6.7k views
  3. Started by lonewolf57,

    Hi all just joined the forum and have a question for you. i have a 1989 frz600 with the two pot calipers, i was wondering if the later 4 pot calipers will fit without any mods needed.. many thanks in advance. keith

  4. Started by billy_fzr,

    Could the cdi cause sparkin to one coil but not the other if faulty?? Does anyone Have a cdi for sale? Call or text me on 07796 780263 thanx Billy

    • 4 replies
    • 2.5k views
  5. Started by dan28,

    i want to replace the throttle on my xvs the previous owner has fitted a mini moto throttle i think this may be why it doesnt run right its hard to find a xvs throttle do any other bikes use the same throttle assembly?

    • 2 replies
    • 699 views
  6. Started by billy_fzr,

    Have replaced ignition coil, (original one was faulty) but no life getting to coil,Traced wires all way through loom (no breaks) replaced magneto coils but still no spark,If i swop feed from 2 3 coil 1 4 coil sparks,guess i`ll have to try replacing cdi unless anyone cAn help with other options, Also Does anyone have A cdi 4 sale ?cheers billy

    • 0 replies
    • 756 views
  7. Started by gav1n,

    hi all could some one please identify this box on my 2001 dt125r...look aftermarket 4 wires live/earth/others choped into the loom.. thank you Gavin

    • 0 replies
    • 427 views
  8. Started by charliep1982,

    Hi all, I am new to the site but i need help. I have recently passed my cbt and to celebrate i bought one of my childhood favs, unfortunately on about the 3rd journey out i was forced into a puddle and 500 yards later the engine cut out. first thoughts were that i had water in the engine. so, i left it to dry over night. then decided it must be something more. First thing i checked was the spark..... no spark, I have so far changed the plug, coil and HT lead (didn't realise it was an all in one unit, got laughed at) but now a friend has asked if it has points, as this may be the root of my issue. I have done some browsing and i now know that it does indeed have points. I …

  9. Started by charliep1982,

    Hi all need some quick advice. I have my MOT soon and I have recently noticed my throttle has stopped returning, this is great on a long ride cause I can stretch my hand for a bit when numbness kicks in, but I don't think mr ministry will see it that way. Is there a quick fix I can do here as I have already needed new suspension front and rear, new tires and a new horn thanks in advance Charlie

  10. Started by busa boy,

    hi, ive just aquired a 2004 tzr 50, the bike is unrestricted and hits an indicated 60 - 64mph, has any one got any technical details for this bike such as sizes of main jets etc, i want to put the standard air box back on as it has a cone filter, will the standard box kill it and what size jet might i need, cheers

    • 19 replies
    • 12.3k views
  11. Started by steverqpr,

    Hi I have a 1988 FZ600 that I amtrying to get running. The guy who had it before took the carbs off to clean them andI have now put them back on. Problem is that when I turn the tap to PRI, fuel floods out of the othet two pipes coming from the carbs. My question is: Do these two piopes go into anywhere or are they overflow pipes and does the PRI usually make this happen or is it stuck floats? Steve

    • 7 replies
    • 5.9k views
  12. Started by benj666,

    Hi im new to the forum so hi to everyone I was just wondering, I have a ybr125 2006 model, it misfires/backfires on start up and sometimes when riding, upshifting and down shifting gears. I was just wondering if this is normal, or what is the causes and fixes for it. Also 80% of the time i have to use choke to start this bike, its very hard to start from cold, i was just wondering if anyone else has this problem. finally This is just a general question, I like to look after my bike but im inexpirenced, i was wondering how to keep the bike starting first time

    • 4 replies
    • 7.5k views
  13. Started by gearboxkart,

    Hi all on my H reg Pre-divvy xj600 with 32k on the clock i seem to be getting what i think is a serious buzzing/vibes thru the bars and footpegs to the extent both hands get serious pins/needles to the point where i have to stop as all feeling is gone in my hands more the right than the left, at least i can take my left hand off and give it a shake etc to get feeling back,i travel 51mile each way to work every day 50/50 town/dual carriage way. Last week i bought and fitted original bar end weights as it didnt have any when i bought the bike didnt make any difference i could feel, iv checked the exhaust and its clear of the frame etc, iv checked the chain isnt too tig…

    • 8 replies
    • 6.7k views
  14. Started by nickm,

    Hi. Anyone know where I could buy handguards to fit my Yamaha Fazer S2....

    • 6 replies
    • 3.1k views
  15. Started by Emzed,

    Hi guys n gals, its that pesky Emzed again I'm having trouble getting the "allen" screws out of the fork bottoms The screw is just going round and round and round, with no sign of un-tightning. The damper tube is just spinning in the leg. Is there a "Special Yamaha" tool to hold this damper tube whilst unscrewing the allen bolt ? Hope someone has a clue, cos I hav'nt and I'm fast running out of patience with this bike :-( (come back MZ's all is forgiven) Em

    • 5 replies
    • 1.6k views
  16. Alright, so I ordered a set of new adjusting screws to replace the old ones, because when I adjusted the valves before it didn't seem to work. So here are some questions. I know I'm supposed to adjust the left side valves when on the "LT" mark. However, when I reach the "LF" mark, and continue on to the "LT" mark, the left intake begins to move slightly downward, and continues to do so until I'm at the "LT" mark. When I tried this with the right side valves, the right intake did not move downward as I neared the "RT" mark. Anyone know if this is supposed to occur? Also, if I line up to the "LF" mark, there is free play in both rocker arms, after I've adjusted th…

    • 11 replies
    • 1.5k views
  17. Started by toomuchapplepie,

    Awrite folks I have a 2003 Thundercat and teh dipped beam is not working but the high beam is working. I tried changing the bulb but th esame thing is happening. I have checked the fuses and they seem ok. What else copuld be causing this?? Cheers in advance for any help!! Toomuchapplepie

    • 1 reply
    • 1.1k views
  18. Started by DomT,

    did have spark, now none! coil? worse? and, better not rain tomorrow! goin to silver ball on a vincent rapide if it doesnt rain!

    • 1 reply
    • 1.4k views
  19. Started by explorette,

    Hi, new to biking and just bought myself a 1993 sr125. everything is fine with it except when revving high the lights seem to dim a bit. im wondering if its the earth wire that needs a bit of tinkering or a problem with the battery? When revving normally the lights to brighten which, i think, suggests the battery is running fine. any help would be great as the haynes manual doesnt suggest this problem anywhere in it. Also, any clue where the earth lead is situated about? XD

  20. Started by djcrow22,

    A short while ago I read about repairing dented header pipes by filling with water and freezing it. Well, it works pretty well. Here are before and after pics: Before... After... Looks pretty good... Just out of the freezer... Thawing out... Duke, the guy running the show...