Hi Bikebasher, Apart from a courteous "hello" in the newbies section, I can't see why your post should offend anyone.
I did the same as you in cutting the swingarm bolt and brought new replacement parts. The parts can be a fortune but, as you say, some parts can be changed with other models which share these parts for a fraction of the TS250 price. I don't understand it either!
I still haven't gone back to the original set of forks yet to look at the end cap. It will get the heat treatment but I have another set of forks where the bolts are now all loose.
The chrome low mudguard was semi standard on my bike and I got this as it will only be worth more money in the future if I don't use it. I will end up with a pattern high level front guard as they are cheap money.
I have looked at power sports nation and they say they don't normally ship to the UK. I sent them an email about the seat you brought and an exhaust they had, but they never bothered to reply so I won't use them anyway. The seat would have been as a spare and I brought a NOS exhaust in the end.
I have a NOS loom (part 1) and have just brought a NOS loom (Part 2) which hopefully will be in the post soon.
I also have a NOS speedo and Tacho. I got the tacho last week. I didn't pay anywhere near the £200 they want for that set on evilbay. The difference is if the clocks come with all rubber parts and under clock caps. The clocks I brought came with the sub harnesses so pleased with both of them. I think the Tachos are still available from Robinsons Foundry.
Mine will be eventually be yellow but all is dependant on time.
When I buy small NOS parts (and that is often) I tend to use www.powersportsplus.com. They have some very good prices, even if you get stung for the import duty and VAT. I have an order of bits from them somewhere mid Atlantic as I type.
I have a lot of spares including a complete engine and a few barrels. I have even managed to get hold of a NOS swingarm. Sometimes you just have to buy bits you don't need, just in case.
I just need to put what I have back together.