oldmanstoner Posted August 6, 2010 Share Posted August 6, 2010 Hi guys can anyone please tell me how to change water pump seal as mine is buggered thank any help will do Link to comment Share on other sites More sharing options...
Vez Posted August 6, 2010 Share Posted August 6, 2010 Drain radiator coolantDrain engine/gearbox oilRemove 2-stroke pump cover.Remove and plug the two 2-stroke pump feeds and the 2-stroke pump throttle cableRemove kick-startRemove the coolant transfer pipe from the water pump housing and lower radiator hose to gain clearance for next stepRemove the clutch coverRemove water pump housingRemove the gear from inside of the water pump impellerExtract the impeller gear and shaftDrift out the water pump seal through the little holeDrift in new water pump sealReverse the process to reassemble the bike, using new gaskets for the clutch cover and water pump cover as required and new copper washers for the water pump and engine oil drain bolts. Also new fluids if required. Think thats about it. Any clarification required just ask. HTH Vez. Link to comment Share on other sites More sharing options...
oldmanstoner Posted August 7, 2010 Author Share Posted August 7, 2010 Drain radiator coolantDrain engine/gearbox oilRemove 2-stroke pump cover.Remove and plug the two 2-stroke pump feeds and the 2-stroke pump throttle cableRemove kick-startRemove the coolant transfer pipe from the water pump housing and lower radiator hose to gain clearance for next stepRemove the clutch coverRemove water pump housingRemove the gear from inside of the water pump impellerExtract the impeller gear and shaftDrift out the water pump seal through the little holeDrift in new water pump sealReverse the process to reassemble the bike, using new gaskets for the clutch cover and water pump cover as required and new copper washers for the water pump and engine oil drain bolts. Also new fluids if required. Think thats about it. Any clarification required just ask. HTH Vez. Thankyou i have ordered the part can i still ride the bike if the sael is damaged Link to comment Share on other sites More sharing options...
Moderator Airhead Posted August 7, 2010 Moderator Share Posted August 7, 2010 Thankyou i have ordered the part can i still ride the bike if the sael is damaged In a word...no If your ngearbox oil is milky and emulsified. Link to comment Share on other sites More sharing options...
b1k3r2 Posted March 9, 2011 Share Posted March 9, 2011 hi, for you part i see a site where there are a lot of thing is redracing parts and i have found a lower shipping http://www.redracingparts.com/english/motorbikesmotorcycles/productsandcomponents/general/intro/coolant.php Link to comment Share on other sites More sharing options...
Moderator DirtyDT Posted March 9, 2011 Moderator Share Posted March 9, 2011 hi, for you part i see a site where there are a lot of thing is xxxxxxxxx parts and i have found a lower shipping Email address 2 posts and 2 recommendations for the same company. Any connection? Link to comment Share on other sites More sharing options...
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