Hi Everyone and thanks for reading this or even suggest a cure!
My DT175mx hasn't run right since I've had it. It was a full refurb job and have been doing it up over the last 3 years.
When I finished it and first started it, it wasn't running right. Since that day I can't tell you how many times I've tried different things.
When its first started, for the first 10 seconds it sounds ok. Then it starts choking on fuel. It wont rev past 4000rpm and just smokes. It won't tick over and the tick over adjustment screw on the carburettor has no effect whatsoever. If the petrol is switched off, it will eventually run absolutely fine for a brief period until the petrol is used up in the carb.
Things I've tried.
*Replaced the float valve as this was causing the carb to overflow. The old one has a ridge in it and the small spring action was really weak.
*Set the float height to 21mm from the gasket face
*Every jet removed and cleaned, cleaned, cleaned again. Every orifice in the carb was cleaned with carb cleaner. A torch or daylight was observed through the jets to make sure nothing was blocking anything anywhere. I have taken the carb off so many times to check, measure and clean everything. I'm certain there are no blockages.
*The needle was replaced with an original Yamaha needle from Fowlers. the old needle had a slightly deep scratch on it. So I replaced it thinking this could be causing it to stick.
*Both crank seals have been replaced.
*Exhaust was replaced with 'A Big One' (Made no difference so the original exhaust is back on the bike)
*Removed the autolube pump system and ran it on premix. No difference.
It just won't rev out.
I have checked the spec and compared the size of the jets, needles and valves and they are all to spec.
Could it be the reed valves? They look ok. No daylight through the cages...
Thank you