ive removed the engine and have taken all i can at the moment the clutch and some primary parts are removed going to use my local shops air wrench to remove the transmission side and fly wheel as mine wrench is broke (knowing the shop owners a plus) im installing a new crank, ebc race clutch kit and the athena 170cc kit i will upload pics of stages so anyone else wanting to split there engine has a rough idea im just going by memory on here never had a dt engine open before looks simple enough though. im quite surprised the inside of the engine looks as if its new!
this is what i emptied out of my exhaust not a nice sight
nice con rod there must of been pretty old...
casing looks new you wouldnt believe its a 2004 engine
removing the clutch was really easy you need a 8mm for the springs then the front plate just pops off with a flat head and you remove the clutch inner plates just by pulling them out, i used a clutch/flywheel holder tool to hold the clutch in place while i got a wrench on the bolt you can just use a air wrench or electric, be careful as there will be some sneaky washers there!
with the clutch removed i took apart what i could i will be taking the other cogs off tomorrow and splitting the engine new crank should be installed wednesday (thursday latest)
few compartments i removed in my storage box the kick start drive, springs, part of the gear selector, front sprocket, clutch leaver part, and flywheel and clutch bolts + few other little things.
engine so far
frame without engine or forks (there at the shop getting new seals and oil) cost £30
i removed my 2 stroke tank and other things just for cleaning purposes they had so much old oil over them
i will be adding more pics tomorrow or the day after
my athena 170 kit has came and looks great
just waiting on the crank and bearings now