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Posted

As a follow on from my post in classic bikes, here is the first rebuild blog.

PXL_20250806_125240998.jpg

As it arrived.

Fiddled and fluffed around for a coupke of hours and got it running, not well but it works.

Running.

Today I stripped the carbs off ready for cleaning and took out the battery box.

PXL_20250811_163239689.jpg

PXL_20250811_163305519.jpg

Tomorrow I hope to start a bit more of the strip down.

Tony.

  • Author

I got 3 spare sets in the bits pile as well.

  • Author

After some tree pruning this morning and a nice coffee and belgium bun, yum yum, I made a start.

Crap silencers and down pipes came off, not sure what to do to rectify this mess.

PXL_20250811_163326722.jpgPXL_20250812_102046453.jpg

But anyway coils came off next, followed by the luminition box and wiring.

Then the front crash bars, foot rests, brake and gear lever pedals.

Lots of bolts later and some swearing and the engine is out and on the floor.

PXL_20250812_121016984.jpg

I will continue stripping the frame down when it gets cooler.

PXL_20250812_121020492.jpg

Tony.

hopefully the photos will help you reassemble the bike in due course lol.

just joking 😄

breakdowns top copy one.jpg

  • Author

I take loads of pictures and store them on the pc in their own folder.

always useful for when the memory plays up on re asembly.

  • Author

Todays little jobs.

PXL_20250813_103201946.jpg

Started stripping aall the rear mudguard off.

PXL_20250813_115419863.jpg

Then took off the rear shocks, chainguard and took out the rear wheel.

If I get a chance tomorrow, the front end will be coming off.

Tony

PXL_20250813_115414734.jpg

amb, it may be pragmatic, and cheaper, to make one good one? the more stock the greater the value. just musing 😊

  • Author

Oh the black one will be staying stock.

This one on the other hand will be tweeked a little.

Anyway, I have finished the stripping down.

PXL_20250814_115815391.jpg

Need to clean all the muck off the frame next, then I can finish the strip and get the frame ready for paint.

What degreaser do people use these days.

Tony

  • Moderator
On 14/08/2025 at 15:05, AMB said:

What degreaser do people use these days.

Not what you'll be wanting, but since I work in a forklift repair shop, I use our giant parts washer..! 😁😎 lol
Who knows what's in the fluid, but it's at least part Paraffin...

  • Author

I ended up using a mixture of petrol/gunk and a stiff brush.

Then I pressure washed the whole lot off, then cleaned the fence afterwards. ;)PXL_20250816_121738135.jpg

Some rust and a couple of small holes to weld up.

PXL_20250816_121744560.jpg

PXL_20250816_121757338.jpg

Tony.

not too bad really

  • Author

Frame being painted.

PXL_20250818_141056188.jpg

Can't do anything with it now for 48 hours while the paint hardens.

Tony.

  • Moderator

Looking good, but I would have considered taking the swingarm off, how are the bearings?

  • Author

Swingarm bearings are great, no slop or play in them at all.

  • Author

Started cleaning up and putting bits back on the frame.

PXL_20250819_114338786.jpg

Not going to be a pristine restoration but a minor refurb.

Tony

  • Moderator
11 hours ago, AMB said:

Swingarm bearings are great, no slop or play in them at all.

Fairy Snuff..! 😁

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