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XS850 special Generator


John1
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Hi, 

Can anyone give me any idea why when I start the bike up after two minutes the generator outer cover starts to get very hot.

I have exposed the generator assembly and as you can see from the pictures there are marks as if it was grinding with something.

Or maybe it's as simple as the torque not being tight enought allowing movement when spinning?

Hope this makes sense.

Picture of the bike nearly completed...

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IMG_20210817_133307_resized_20210909_123017449.jpg

IMG_20210817_133312_resized_20210909_123016225.jpg

IMG_20210413_100616_resized_20210416_060131195.jpg

IMG_20210817_131652_resized_20210909_123013973.jpg

IMG_20210817_131710_resized_20210909_123012607.jpg

IMG_20210817_131721_resized_20210909_123016645.jpg

IMG_20210817_131737_resized_20210909_123014403.jpg

IMG_20210817_131747_resized_20210909_123015379.jpg

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Yip,  can you lift the rotor  up and down [ when bolted tight,]  to see if the main bearing has  play ,?

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  • Moderator

What's that thing in the last picture, and is it meant to be welded solid?

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Flywheel Startor Alternator Rotor Magneto, I have found several diffrent names for this part. Thats how it's welded and it's heavy.

18 hours ago, blackhat250 said:

Yip,  can you lift the rotor  up and down [ when bolted tight,]  to see if the main bearing has  play ,?

Nope does not move. Seems tight when bolted in.

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There  is some lateral movement,  Or  windings  are  moving,  [ aye Snakebite , that rotor gets power to it  thru slip-rings [ brushes,]  this power turns the rotor into a magnet,  then spins inside the windings to make a magnetic field, . old but sffective, My moneys on the Left hand crank bearing worn ,, 

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