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Hi, 

Can anyone give me any idea why when I start the bike up after two minutes the generator outer cover starts to get very hot.

I have exposed the generator assembly and as you can see from the pictures there are marks as if it was grinding with something.

Or maybe it's as simple as the torque not being tight enought allowing movement when spinning?

Hope this makes sense.

Picture of the bike nearly completed...

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Yip,  can you lift the rotor  up and down [ when bolted tight,]  to see if the main bearing has  play ,?

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What's that thing in the last picture, and is it meant to be welded solid?

  • Author

Flywheel Startor Alternator Rotor Magneto, I have found several diffrent names for this part. Thats how it's welded and it's heavy.

18 hours ago, blackhat250 said:

Yip,  can you lift the rotor  up and down [ when bolted tight,]  to see if the main bearing has  play ,?

Nope does not move. Seems tight when bolted in.

There  is some lateral movement,  Or  windings  are  moving,  [ aye Snakebite , that rotor gets power to it  thru slip-rings [ brushes,]  this power turns the rotor into a magnet,  then spins inside the windings to make a magnetic field, . old but sffective, My moneys on the Left hand crank bearing worn ,, 

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