newairly Posted December 19, 2014 Share Posted December 19, 2014 I have a AG100 farm bike. The clutch will not disengage. For a while it tended to stick engaged but would disengage after a few tries. Now nothing works. I have tried adjusting it. What is involved in removing the clutch to check out what has happened? I have not been able to find repair information for this bike. Link to comment Share on other sites More sharing options...
meatloaf Posted December 20, 2014 Share Posted December 20, 2014 Can I suggest that you drop into the new members wecome area and introduce yourself before asking for help. There are plenty of people on here that help out when asked but we do like to get to know a little bit about you first. Link to comment Share on other sites More sharing options...
blackhat250 Posted December 20, 2014 Share Posted December 20, 2014 Side cover off ,and separate the plates, clean rust off steel plates, renew oil,,,,any DT is similar , go to u-tube , and see .clutch videos.. Link to comment Share on other sites More sharing options...
newairly Posted December 21, 2014 Author Share Posted December 21, 2014 Meatloaf, sorry I did not understand the ettiquitte. After watching various utube videos I went ahead with more confidence. I have never seen the inside of a bike clutch before. I followed some advice I read somewhere and laid the bike on its side to avood draining the oil Then after a bit of a struggle I got out the screws holding the side cover. They are Phillips head screws, not bolt heads. The oil had all drained into the gearbox region which was very convenient! When I pulled out the clutch pack the problem was, as suggested by blackhat250, spots of rust on the steel disks which I rubbed off with 180 grade paper. The fibre disks were fairly worn but I left them since the bike does little work. There are rubber ring spacers between the steel disks. I have not seen them mentioned before. They appear to separate the disks when the clutch is disengaged. After putting it back together all worked correctly. Thanks for the replies. 1 Link to comment Share on other sites More sharing options...
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