Posted March 9, 200618 yr alright! got my YZ400 cylinder... plopped right on without any worries. the cylinder head studs are a shorter length than the DTs, but i have yet to try and remove the studs from one of my DT cylinders to see if i can pull them off. if i can, i could swap them out. the reed cages are different, although the early YZs and DT bikes seem to use the same reeds according to boyesen. so there will still be a bit of research, and parts sourcing... but it's a good start it seems. the head plopped right on too, save for the stud length. just the debate is whether i use a DT series piston, or a YZ series piston? i am leaning towards the YZ series. although i don't have a year range for the part... it was labeled on ebay as a generic YZ400 part. so, i am at a bit of a loss there as far as finding a example to go off of. were the cylinders stamped with a part number? oh yeah...one good thing... NO COMPRESSION RELEASE ON THE JUG! makes my life a bit simpler. now i just have to remove the cable from the cases. which shouldn't be too hard. i was thinking of using JB weld to plug the cable hole in the original aluminum/o-ring plug. should work, and be next to undetectable...or i could always get the hole plugged with a quick tap from a welder. either way, it'd work. now i just need to get that call from the used bike place for the cleaner bottom end... heh.
March 10, 200618 yr Author ordered a clean bottom end yesterday. should come with everything except for the cranshaft... which is fine by me. if i can get the old engine apart, i should be able to salvage that... provided it is within spec. the engine that that particular piece would comefrom suffered a piston seizure... there were bits of aluminum falling outta the bottom end, as well as a circlip. everything turns freely in there now after a bit of oil... the con rod on it is bent... but since it was piston seizure, and not main bearing seizure, and that the con rod is barely bent, i don't think the crank sustained any damage. so a thorough cleaning, new con rod, big end bearing, seals, and pitson kit should more or less get it up to snuff... then i have to source reeds/'cage, and rebuild the carb i have, or replace it with a better unit. that is still up in the air though. anyone know how to identify the year of the cylinder application? or where i may find a part number? i gave it a quick look over, plopped it on the engine, but have not had a chance to check it out since.
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