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XJ600 (1991 pre div) Rectifier/Regulator Advice please


rowlyd
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Hi Everyone,

My first post here so I hope I'm on the right area of the forum and profuse apologies if all this has been asked before, I did a search but could not find anything to answer my query, which is...

Tried to start the bike a couple of days ago and turned over very sluggish and would not catch. When I got home from work I looked at the battery and there was no fluid visible that I could see. Thought it would be toasted by I topped it up with distilled water and what do you know, it started the bike and has held a good charge since, (checked this with a multimeter 12.7v). Anyhow when the bike is running the battery is bubbling away like a boiling kettle and this got me worried enough to do a bit of research and I now think the rectifier/regulator may be overcharging the battery.

I've put a multimeter on the battery with the bike running and I'm getting up to 17.5v at the terminals and never less than 14-15v. I think I need to do a diode check on the rectifier but I'm nearly sure I going to buy a new rectifier since the battery can't last long with this amount of overcharge can it?

So the question is...... do I buy the standard rectifier/regulator which bears the code SH569a-12. It has a 4 pin (3 input 1 output) connector on the rectifier and seems to be grounded via its casing onto an aluminium plate/heatsink. Or is there a more robust model with some fins to help heat transfer which I think would help with longevity.

I don't do a lot of electrical work so don't be fooled by the references to a multimeter etc since I followed the famous 'motorcycle charging checklist' from electrosport.com. I'll be following their diode checklist in the next couple of days.

I don't mind spending the money (around £50 for a standard rec/reg I think) but would like to get as robust and reliable rec/reg as I can, any thoughts?

Many thanks for the help

rowlyd

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have you looked at electrex world? get the reg/rev code RR?? and google that number to find the cheapest.

most modern reg/rec are reliable nowerdays

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common problem, my XJ had the same problem and i found it had melted the plug that went into the reg, spares are available cheapest on eBay, just search XJ600 regulator and make sure it is for the pre-div years (84-91 i think)

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Thanks guys,

I'll have a look at the website for a suitable RR code. I suppose the one on the bike must have had a bit of a shock being called into duty after 10 years rest. It never gave any trouble before the layup so I suppose it was reliable in its own way. Also, knowing that this is quite a common problem and not something obviously wrong with the wiring loom etc gives me confidence to get one of the same type.

Thanks for the help

rowlyd

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OK with regulator rectifiers you get what you pay for. Ebay is likely to be able to provide you with a nice made in China copy that will work OK, maybe.

We have a 'universal' regulator is not made in the East and is very reliable, its a quality part, not £50 and is one of our best sellers. It is very robust and can dissipate much more heat then standard units. it works on any 3 phase permanent generators and is very popular with builders of specials

We can supply a patch lead as well. Here's the link:

http://www.rexs-speedshop.com/epages/es143131.sf/en_GB/?ObjectPath=/Shops/es143131/Products/RR12V-2http://www.rexs-speedshop.com/epages/es143131.sf/en_GB/?ObjectPath=/Shops/es143131/Products/RR12V-2

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