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Showing content with the highest reputation on 10/13/2021 in all areas

  1. These were JDM only.I bought it from an importer in the UK in April 2019 for £2k in need of a complete engine rebuild which I done myself except the crank rebuild and rebore work, replaced all the rubber bits except the radiator hoses they are in good condition and got it on the road in July 2019.It only had 9k on the clock but had been stood for many years in Japan. Total cost of buying the bike and fixing it in totally standard trim then registering was £2.8k. Since then I have bought other stuff and spent around another £800 ish but that was my choice.After getting it on the road in standard trim it was time to start thinking about making an already fun bike even more hilariously fun bike for a 250. So heres what I have done so far. YSS suspension back and front. Soon to be fitted usd front end off of a SZR660 Michelin power RS tyres Fork brace from Taiwan but most likely China, changed the chocolate bolts for stainless ones apart from that its well made and works well. Martin Johnson chambers (bloke in Devon makes them) with TYGA cans. Changed out the restrictive 26mm TM carbs for two 28mm TM carbs from DTR 125's with the added bonus of the dt carbs having air screws. the idle adjuster on the right hand carb needed moving from the left side of the carb to the right side which was easy as Yamaha had left a threaded blind hole so all that was needed was to drill through and fit the iidle screw and blank off the other one. The air screw however cant be moved but a longer thin screw driver does the job. Polished the cylinder head domes Cleaned all the rough casting lumps and bumps from the transfer ports and smoothed them and knife edged the web. Removed the hump in the exhaust ports and removed casting marks then lightly polished the ports. Removed the snorkel or pig nose from the airbox. Barend mirrors fitted, they look a shit load better than stock and suit the bike well I think. Carbon reeds. Removed the KMH speedo and fitted an MPH one from a TZR125 only reads up to 100mph (yeah mate it goes off the clock ) though it was a straight fit in the case. Will now be fitting the speedo from the SZR660 as it reads up to 120mph. Fitted the SZR660 rear wheel as it allows a 150 section tyre rather than a 140 section tyre. The wheel is a straight fit no messing with spacers or anything and the R1Z sprocket hub is a straight fit to the SZR wheel. The carb jetting is 260 main, 35 pilot and needle clip is central. Will get it on the rolling road one day to see actual rear wheel bhp but stock they are 45bhp at the crank The result is a bike that handles very very well around the bends and goes very very well in a straight line too.I decided not to have the bike re painted as I like the look of its crusty appearance and the small dent it has in the tank gives it character and is part of it's history.The rusty bits I treated with Kurust to neutralise it. I had to paint the front wheel as the original finish had surface corrosion from when it was standing for many years and did look horrible. A few random pictures of the work I have done to it.
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  2. Hello, I've been a yammy man for a long time, since my first 350YPVS back in the very early nineties, I've built countless specials over the years and more recently I've been working through my bucket list, buying tired but low mileage cosmetically challenged bikes and restoring them back to mint original perfection, doing everything myself in my domestic garage, fabrication, plating, painting everything. I've always loved the unloved underdog, nothing better than stuffing an underpowered bike past a wobbly sunday barstool racer on his 'superbike' So I'd been half looking for a SZR660, they've always interested me, a nice single in a small light good handling chassis, the potential is there, just that Belgarda made a dogs breakfast of packaging it. Then a bike popped up on ebay, yeah the fairing was fitted all wrong and looked awkward but it already had a few desirable bits for the special I already had visualised and more importantly was much cheaper than the overpriced original bikes that dreamers on ebay seem to think are desirable. As soon as it arrived it was stripped and the project started.... First up get that fairing off and suddenly it looked much lighter The look I'm going for is naked, stripped down, lightweight - taking styling cues from the SDR200 and R-1Z, now the seat unit looked way too big as well so that came off as well, and then the engine came out and it was much lighter Few hours later and I was down to the starting point of a bare frame. I have a TIG but have never done any ally work so this was the chance to learn.....
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